Die-Cut Boxes

Shapes cut to a custom die, for boxes that lock without tape, stand on a shelf, or hold one product exactly.

Request a quote

What die-cutting makes possible

Locking boxes

Tabs and slots that hold the box closed without tape or glue.

Display packs

Shapes that open out or stand up, so the box itself presents the product.

Fitted trays

Cut to hold one product in one position, so nothing shifts in transit.

Windows and handles

Cut-outs that show the product or make a heavy box easier to carry.

The die is a one-time cost

Before anything can be die-cut, a die has to be made for your shape. That is a one-off charge on the first order — repeat runs of the same box do not pay it again.

It is why die-cutting suits a design you intend to reorder, and why it rarely pays for a single small run. If you are ordering once, a standard cut-and-crease carton is usually the better answer, and we will say so.

What to send us

  • A dieline or drawing if you have one
  • Otherwise: the product dimensions and how the box should behave
  • Quantity for the first run, and whether you expect to reorder
  • Artwork and colour count, if it is printed

Common questions

What is a die-cut box?

A box cut to a custom shape using a die — a steel rule blade set into a board — rather than cut and creased on standard settings. It lets the box be any shape you need, with tabs, windows, handles or locking flaps, instead of a plain rectangle.

When is die-cutting worth the extra cost?

When the shape does real work: a box that locks shut without tape, a display pack that has to stand up on a shelf, a tray moulded to hold one product, or anything where a plain rectangle would waste space. For straightforward shipping cartons it usually is not worth it.

Is there a one-off cost?

Yes. A die has to be made for your shape before anything can be cut, and that is a one-time cost paid on the first order. Repeat orders of the same box do not pay it again, which is why die-cutting suits designs you will reorder.

Can you work from our drawing?

Yes. Send a dieline or a drawing with dimensions. If you only have the product and an idea of how the box should behave, describe it and we will work the shape out.

Tell us what you need to pack

Every job is specified for one customer, so price depends on size, board, quantity and print. Describe the product and we will quote it.

Request a quote